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Our house is about twenty years old with a deck that serves
as a roof over the basement den and a storage room. The original decking was a fiberglass
coating over plywood but it leaked into the den about four years ago. So we
removed the fiberglass and replaced it with rolled roofing and a 1-1/2 inch
concrete topping. Now the decking is leaking again. What would you suggest?
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Lots of folks simply think that a deck over a living area is
just a deck. However, you have correctly identified your deck as a roof. This
is an important point because the material you choose to give you assured water
protection should be an appropriate roofing material. Unfortunately, you have just mentioned two
commonly mis-used materials that will not perform well as roofing materials
when installed as a roof on a deck. Here are the reasons. Even though fiberglass
can be waterproof, it is not a reliable roofing material. Here’s why.
The installation of fiberglass requires mixing components
that cure and harden over time. If the ratios of components vary from batch to
batch or from one installer to another, the ability of the fiberglass to resist
water penetration will also vary. As well, the surface gel coat is the real
sealer. This is a micro-thin film on the surface of the fiberglass. If this
veneer cracks due to deck movement or it is damaged by chairs or foot traffic, your
waterproof seal is lost. This is the most likely reason your original deck
leaked.
Roll roofing, your second choice, is a recognized roofing
material, but it does not work well in flat or low slope applications because
the narrow, tarred seams are vulnerable to water penetration. On moderate or
steep pitched roofs these seams are well drained. But, in the long term, they
will not resist standing water in a flat or low pitch application.
For a short term repair to help seal your existing deck leaks,
you may try applying a concrete sealer to the surface of the concrete. But long
term solutions will be costly. You may consider installing 60 mil vinyl decking
over a new plywood layer installed over the existing concrete. If you like the
appearance and feel of your existing concrete topping, you may be faced with
removing this concrete and roll roofing under it. Then install either a
torch-on or EDPM roofing membrane. Before you cast the new concrete topping,
check with the manufacturer of the roofing product you have chosen. Be sure the
manufacturer warrants their product for use under a concrete topping. You may
find that the manufacturer will want their product to be accessible for future repairs.
This means that you may have to install removable pre-cast concrete pavers over
the roofing material you choose. Research these options thoroughly with
installers and product manufacturers before making a final choice. Whichever of
these product you choose, try to incorporate a slope to the outside edge of
your deck. All roofing materials last years longer if they are not subjected to
the freeze / thaw cycles of ponded water.
Back to Questions
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Good Question!

This article was written by Lynch Building Inspection Services Ltd. of Nelson, British Columbia. It originally appeared in The Nelson Express.
Lynch Building Inspection Service offers residential, commercial, institutional building and construction inspection.
Our territory encompasses the Kootenay/ Boundary Region of BC, and includes Ainsworth, Balfour, Burton, Castlegar, Creston, Christina Lake, Fauquier, Fruitvale, Grand Forks, Greenwood, Midway, Montrose, Nakusp, Nelson, New Denver, Procter, Rossland, Slocan Park, Salmo, Slocan, Kaslo, Silverton, South Slocan, Trail, Warfield, Winlaw, Wynndel, and Ymir.
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